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DY511型
全自動多頭熔樣機
◆可(ke)自(zi)動倒樣的(de)多頭電熱熔樣機;
◆可4個(ge)或6個(ge)樣(yang)同時熔(rong)融(rong)、自(zi)動搖擺(bai)、自(zi)動倒(dao)樣;
◆相比高頻(pin)，無需水(shui)冷、也沒有電(dian)磁場輻(fu)射危害(hai);
◆制樣速(su)率(lv)大于(yu)高頻(pin)，但電耗僅為其一半不(bu)到。
◆The first full automatic multi-sample fusion machine in China even the filling of the fusion sample;
◆Up to 4 or 6 samples can be fused simultaneously, shaking and filling automatically;
◆No fluid coolant required,no harm of electromagnetic radiation comparing with High Frequency induction;
◆More throughput,half energy consumption comparing with High Frequency induction.
簡介：
玻璃熔融法(fa)制成的(de)試(shi)樣(yang)能消除試(shi)樣(yang)的(de)粒度(du)、礦物、偏析等(deng)效(xiao)應(ying)，同時也可降低樣(yang)品元(yuan)素間的(de)吸收和(he)增強效(xiao)應(ying)，會(hui)明顯提高分(fen)(fen)析的(de)精度(du)和(he)準確度(du)，是(shi)目(mu)前X射線熒光分(fen)(fen)析的(de)最佳制樣(yang)方法。對于ICP、AA和(he)濕法化學分(fen)(fen)析手段，對于難溶樣(yang)品，熔融方法同樣(yang)是(shi)一種(zhong)非常完美的(de)制樣(yang)手段。
熔(rong)樣(yang)機隨著近(jin)幾年來(lai)國(guo)(guo)內(nei)生(sheng)產廠家的(de)涌現和推廣而在國(guo)(guo)內(nei)得到一定(ding)量的(de)應用，但相比先進國(guo)(guo)家使用率還太低(di)，主要是(shi)因(yin)為國(guo)(guo)內(nei)的(de)熔(rong)樣機質量還太差(cha)，價(jia)格(ge)還不夠(gou)便宜。
DY511型全自動多頭熔樣機是本公司科研(yan)人員在公司原(yuan)有熔(rong)(rong)樣(yang)(yang)(yang)(yang)機(ji)(ji)和當今(jin)國際市(shi)場(chang)上同類制樣(yang)(yang)(yang)(yang)設備的(de)基礎上，研(yan)制完(wan)成的(de)達到電(dian)熱熔(rong)(rong)樣(yang)(yang)(yang)(yang)機(ji)(ji)制造技術新高(gao)(gao)蜂的(de)革命性成果，是可自(zi)動倒樣(yang)(yang)(yang)(yang)的(de)全自(zi)動多(duo)頭(tou)熔(rong)(rong)樣(yang)(yang)(yang)(yang)機(ji)(ji)。由于其優異的(de)性能和便宜的(de)價格(ge)，定(ding)將(jiang)使(shi)原(yuan)來由于經(jing)濟(ji)原(yuan)因暫不用熔(rong)(rong)樣(yang)(yang)(yang)(yang)機(ji)(ji)的(de)用戶也能使(shi)用它(ta)。DY511型全自(zi)動多(duo)頭(tou)熔(rong)(rong)樣(yang)(yang)(yang)(yang)機(ji)(ji)的(de)推出(chu)，定(ding)將(jiang)迅速(su)普(pu)及熔(rong)(rong)融制樣(yang)(yang)(yang)(yang)法，從(cong)而提高(gao)(gao)我國分析(xi)界制樣(yang)(yang)(yang)(yang)的(de)水平，為各行各業(ye)帶來巨大的(de)經(jing)濟(ji)效益。
Brief Intoduction:
The bead fusion method can eliminate the granularity, mineral and segregation effects of the samples, and can reduce the absorption and enhancement effects between the elements in the sample, and hence evidently increase the precision and accuracy of the analysis. This bead fusion method is a optimum sampling method for X ray fluorescence analysis, as well as a perfect sampling method for ICP, AA, and for indissolvable samples in wet chemical analysis.
Fusion Machine has a certain amount of domestic applications due to the emergence of domestic manufacturers and promotion in recent years. However, the usage is still too low compared with advanced countries, primarily because of the poor quality of domestic fusion machine and high price.
DY511 Automatic Electroheat Fusion Machine is developed by the company’s researchers based on the original fusion machines and the same preparation equipment in current international market, as the revolutionary result reaching to the new peak of electroheat fusion machine manufacturing technology. It is the first fully automatic multi-sample fusion machine with automatic filling of fusion sample. With excellent performances and reasonable price, the fusion machine can be affordable for the users who do not use fusion devices temporarily due to economic reasons. The launch of DY511 Automatic Electroheat Fusion Machine will rapidly popularize bead fusion method, thus improving the sampling quality of domestic analysis industry and bringing tremendous economic benefit for every industry or trade.
特點：
◆全自動(dong) – 整個制樣過程(cheng)完全自動進(jin)行，包括熔(rong)樣室的(de)(de)打開、搖籃(lan)及模具支架的(de)(de)進(jin)出、搖籃(lan)的(de)(de)搖擺、將(jiang)熔(rong)樣注入成型模具中等。
◆高精度 – 采用鉑銠熱電偶測溫，對坩堝和(he)模具中(zhong)的熔(rong)融溫度(du)達到準確和(he)精確的測量和(he)控制(zhi)。
◆高均質化 – 坩(gan)堝(guo)在搖(yao)籃(lan)中搖(yao)擺，保證(zheng)在最(zui)短(duan)的時間內有效地攪動熔(rong)樣(yang)，使熔(rong)樣(yang)達到極高的均質化。
◆高光潔度 – 熔樣(yang)(yang)成型分開進行，模(mo)具的(de)(de)光(guang)(guang)潔度(du)(du)能長(chang)期保(bao)(bao)(bao)持較高(gao)（幾個月），保(bao)(bao)(bao)證(zheng)了樣(yang)(yang)品(pin)的(de)(de)高(gao)光(guang)(guang)潔度(du)(du)。若坩堝同時兼作模(mo)具，則樣(yang)(yang)品(pin)在熔融過程中對鉑(bo)金坩堝的(de)(de)破壞使坩堝內壁會(hui)變得粗糙(cao)，一(yi)般幾天得拋(pao)光(guang)(guang)一(yi)次(ci)（還會(hui)損失白金），但由(you)于不能保(bao)(bao)(bao)證(zheng)拋(pao)光(guang)(guang)和使用的(de)(de)頻率，光(guang)(guang)潔度(du)(du)的(de)(de)一(yi)致性就得不到保(bao)(bao)(bao)證(zheng)。
◆高再現(xian)性(xing) – 全自動、高精(jing)度(du)、高均質(zhi)化和高光潔度(du)保證了樣品(pin)的高再(zai)現(xian)性(xing)，從而(er)真正做到經(jing)本熔樣機同(tong)一(yi)制(zhi)樣程序制(zhi)備的不同(tong)樣品(pin)僅是其(qi)成分不同(tong)而(er)沒有(you)其(qi)他不同(tong)。
◆高產量 – 最多可同時熔融4個(ge)樣(yang)品（可根(gen)據用戶要求增(zeng)加(jia)到6個(ge)）。最大(da)制樣(yang)速率達到36個(ge)樣(yang)品∕小時。
◆環保節能 – 無(wu)需用水也(ye)沒有電磁場輻射危害(hai)（如高頻），無(wu)需用氣也(ye)沒有有毒產物（如燃氣式），無(wu)需大功率電源（如高頻）。采用最(zui)新的(de)保溫(wen)材料(liao)，最(zui)小巧(qiao)的(de)熔樣室(shi)設計，使耗(hao)能(neng)降到最(zui)低。
◆使(shi)用方便(bian) – 菜單式操作(zuo)，實(shi)(shi)時溫度(du)、過(guo)程大(da)屏幕顯示，制樣過(guo)程中無需(xu)人工監視。可(ke)預先自(zi)由設定最(zui)多達(da)10個加(jia)熱制樣程序(xu)，其(qi)加(jia)熱過(guo)程、升溫速度(du)、預氧化(hua)溫度(du)、最(zui)終溫度(du)、坩堝搖擺(bai)幅度(du)和速度(du)、搖擺(bai)起始溫度(du)、冷卻時間、是否用風扇、風量大(da)小等(deng)均可(ke)預先設定。選定程序(xu)后只需(xu)按(an)[啟動]鍵即可(ke)，真(zhen)正實(shi)(shi)現一鍵操作(zuo)。
◆高(gao)可靠性 – 應用單端(duan)雙(shuang)螺旋硅碳棒(bang)加(jia)(jia)熱，電路、結構簡(jian)單，保(bao)(bao)證了熔樣機(ji)的(de)高(gao)可靠(kao)(kao)性。具有(you)最(zui)低啟動溫度報警，具有(you)過流、過溫斷(duan)電保(bao)(bao)護并報警，并且過溫斷(duan)電保(bao)(bao)護采用與加(jia)(jia)熱制樣獨(du)立的(de)熱電偶測(ce)溫，與加(jia)(jia)熱控制電路一起組成三重保(bao)(bao)護，使過溫斷(duan)電保(bao)(bao)護更(geng)可靠(kao)(kao)。
◆高性價比 – 價格便(bian)宜，維護維修成(cheng)本極低。搖(yao)籃及模具支(zhi)架(jia)采用耐高溫合金鋼制成(cheng), 保證在高溫狀態下無任何化(hua)學(xue)反應。精致而緊湊的設計，占用很小(xiao)的實驗室空間(jian)。功能強(qiang)大(da)，性(xing)能卓越。是真(zhen)正的高性(xing)價比產(chan)品(pin)。
Features
◆Fully automatic – The whole sample preparation process is carried out automatically, even the filling of the fusion sample in the forming mould.
◆Superior accuracy – The temperature is measured by platinum-rhodium thermocouple which can accurately measure and control the fusion temperature in the crucible and forming mould.
◆Homogenization – The crucible is shaking in the bracket of the crucible, which ensures the effective agitation in the shortest time and achieves superior homogenization of the fusion sample.
◆Smoothness – Fusing and forming are processed separately, so the forming mould smoothness can be maintained for a long term (a few months using 24 hours a day) to ensure the high sample smoothness. If the crucible is also used as the forming mould, the crucible internal wall becomes rough due to the destruction of platinum crucible by sample during fusion process which should be polished after a few days (losing platinum). However, the smoothness homogenization can’t be guaranteed without ensuring the polish and use frequency.
◆Superior reproducibility – Fully automatic, superior accuracy, homogenization and smoothness ensure the superior reproducibility of the sample; different samples prepared with the same preparation process by this fusion machine are uniformly the same except for the differences in composition.
◆Productivity –Up to 4 samples can be fused simultaneously (maximum 6 samples if required by user).The maximum throughput is 36 samples∕hour.
◆Environment friendly and energy saving – No water consumption, no electromagnetic field radiation hazardous (such as high frequency), no gas, no toxic products (such as gas type), no high power supply (such as high frequency and previous electroheat). With the newest insulation material and compact fusion chamber design, the energy consumption is the lowest.
◆Convenient use –Menu operation; real-time temperature and process large-screen display; Sample preparation process free of supervision; more than 10 preset heating sample preparation programs available; Heating process, temperature rise speed, pre-oxidation temperature, final temperature, crucible rotation speed, rotation starting temperature, cooling time, fan or not, air volume can be preset. Press [Start] button after the program selection, one-button operation.
◆High reliability – Heating with double helix silicon carbide rod; simple circuits and structure ensure the high reliability of the fusion machine;With minimum start temperature alarm;Automatically switching off power and setting alarm for overcurrent and overheat; Independent temperature measurement thermocouples are used for overheat protection and heating control; Together with the heating control circuit, they can form treble protection of the system and can make the power switch-off protection for overheat more reliable.
◆High performance-to-price ratio – Low price, no consumable. Extremely low maintenance and repair cost. Elegant and compact design occupying small laboratory space, versatility and high performance. Product with real high performance-to-price ratio.
技術指標(biao)：
1. 加(jia)熱單元：3根雙螺旋單端(duan)硅碳棒(bang)；
2. 最高使用溫度：1250℃，連續(xu)可(ke)調；
3. 測(ce)(ce)溫單元：2根(gen)鉑銠熱電偶，最高(gao)測(ce)(ce)溫1600℃；
4. 容量：同時熔(rong)融4個樣品(pin)（可根據用戶要求增加(jia)到6個）；
5. 制(zhi)樣速率：20～36個(ge)樣品∕小時；
6. 額定功率(lv)：5000W；
7. 電源：AC380～415V，三相，50～60Hz；
8. 尺寸(cun)（高′寬(kuan)′深）：600mm′1100mm′640mm；
9. 重(zhong)量：110kg。
Technical Specifications:
1. Heating unit: 3 pieces of double helix ,single-end, silicon carbide rod.
2. Maximum usable temperature: 1250℃,continuously adjustable.
3. Temperature measurement unit: 2 pieces of platinum-rhodium thermocouple, with maximum measurable temperature 1600℃.
4. Capacity: 4 samples simultaneously (maximum 6 samples if required by user).
5. Throughput: 24～36 samples/hour.
6. Wattage: 5000W.
7. Power supply: AC380～415V，三相，50～60Hz.
8. Dimension(Height x Width x Depth): 600mm′1100mm′640mm.
9. Weight: 110kg.
公司簡(jian)介(jie)：
上海(hai)宇(yu)索(suo)實業有限公司(si)（其前身為上海宇索電子科技(ji)(ji)有限公司）是國內最早成(cheng)立的(de)(de)專業(ye)從事(shi)熔(rong)融設備(bei)(bei)研制(zhi)的(de)(de)企業(ye)。公司由長期(qi)致力于X熒光(guang)(guang)分析儀銷(xiao)售(shou)服務(wu)和(he)研究開發(fa)的(de)(de)技(ji)(ji)術人員(yuan)合資(zi)成(cheng)立。公司的(de)(de)創(chuang)辦者在長期(qi)的(de)(de)X熒光(guang)(guang)分析儀的(de)(de)銷(xiao)售(shou)服務(wu)和(he)研究開發(fa)中深切地體(ti)會(hui)到(dao)樣(yang)品制(zhi)備(bei)(bei)對熒光(guang)(guang)分析的(de)(de)重要性，而最好的(de)(de)樣(yang)品制(zhi)備(bei)(bei)方法就是玻璃(li)熔(rong)融法，但當時國內所采用的(de)(de)熔(rong)融設備(bei)(bei)均依賴(lai)進口，價格又非(fei)常昂(ang)貴，所以(yi)成(cheng)立了本(ben)公司。
本(ben)公(gong)司(si)技(ji)術(shu)力量雄(xiong)厚，擁有科技(ji)人員(yuan)多(duo)名，其中高級工程(cheng)師3名，博士1名。公(gong)司(si)在(zai)2002年(nian)成(cheng)立后的(de)短(duan)短(duan)一(yi)(yi)年(nian)時(shi)間(jian)里，就開(kai)發完成(cheng)了填(tian)補國內(nei)(nei)空白的(de)DY501型電(dian)熱(re)熔(rong)融(rong)設備。2008年(nian)初，本(ben)公(gong)司(si)最(zui)先(xian)在(zai)國內(nei)(nei)推(tui)出了達(da)到(dao)電(dian)熱(re)熔(rong)樣(yang)機制造技(ji)術(shu)新(xin)高蜂(feng)的(de)DY521型全(quan)自(zi)動熔(rong)樣(yang)機。2013年(nian)底(di)，本(ben)公(gong)司(si)又(you)最(zui)先(xian)在(zai)國內(nei)(nei)推(tui)出了DY511型全(quan)自(zi)動多(duo)頭熔(rong)樣(yang)機。至2013年(nian)，DY系列(lie)電(dian)熱(re)熔(rong)樣(yang)機的(de)用(yong)戶已達(da)數百家，并受到(dao)用(yong)戶的(de)一(yi)(yi)致(zhi)好評。現正(zheng)在(zai)研(yan)究開(kai)發金屬熔(rong)樣(yang)機等其他熔(rong)融(rong)設備，并將(jiang)于近幾年(nian)陸續推(tui)向市(shi)場。
本(ben)公司是樣(yang)品熔(rong)融的(de)專家，分(fen)析的(de)好幫手。
Company Profile
Shanghai Yusuo Industry Co. Ltd.(formerly Shanghai Yusuo Electronic S&T Co. Ltd.) is the earliest enterprise focusing on manufacturing and researching fusion machine.It is established by the experienced people who focus on the sales, service and research of X-Ray fluorescence analysis instrument many years. Company founder deeply realized the importance of sample preparation on XRF analysis, and the best method of sample preparation is the bead fusion method, but the fusion machine was used in domestic are dependent on imports, the price is very expensive, so the establishment of the company.
The company has strong technical strength, with the technological staff, including 3 senior engineers, 1 doctor. The company was founded in 2002 and the span of a year, on the development of the DY501 electroheat fusion machine to fill the domestic blank. At the beginning of 2008, the company was the first in the domestic launch of the electroheat fusion technology to the new peak of DY521 automatic mini electroheat fusion machine. By the end of 2013, the company was the first in the domestic launch of the DY511 automatic electroheat fusion machine which is full automatic multi-sample fusion machine. Till now, DY series of electroheat fusion machine have hundreds of users, and by the user's consistent high praise. The metal fusion machine and others are under developing, and will be on the market in recent years.
Yusuo, the expert on bead fusion, your assistant on analysis.